Large Run Manufacturing

Contract Manufacturing

Between joint venture partners and extensive in-house capabilities, TGB can oversee all aspects of a total system build and guarantee and streamline production process.

TBG has vast experience in a multitude of electro-mechanical, electrical and electronic assemblies and the manufacturing flexibility to run both small batches and larger production run in:

  • Procurement of parts

  • Subcontract PCB assembly and metal fabrication

  • Documentation and project planning

  • Harness Manufacture

  • System build

  • Loading Software

  • Test, packaging, and distribution

Operating as a focused entity in a quarantined section the assembly area allows for rapid change between products and batch related costs to a minimum through superior production practices.

TBG can ensure provisions of sub-assembly componentry with rapid response to changes in demand such as component sourcing and/ or manufacturing to a customer supplied parts with supply chain system catering to kanban, VMI, JIT, MRP or spot order disciplines.

Cable/Harness Assembly

The manufacturing and assembly of electrical looms can be simple or elaborate, with inaccuracies in customer drawings and specifications not uncommon. As such, our qualified personnel pore over all specification as to ensure accuracy across all finished products.

All forms of outer protection to the wires (Spiral wrap, split tube, plastic sheathing and heat shrink) and specialized labelling available with identification markers provided as a standard feature

Automated Cable Processing

TBG caters to the many needs of a wide range of industries, specialising in the manufacture of electrical assemblies with the capacity of processing PVC, silicon, power and ribbon cables.

Harness Assembly

From the simple cable harness to the most complex harnessing, TBG processes standard electrical wires from 14 to 30 gauge in both PVC and silicon. TBG employs equipment utilizing fully automatic cut, strip and terminate equipment and also incorporates join-up capabilities, enabling two cable to terminated to one connector.

Larger cables, up to 90mm square power cables, are also easily handled in TBG facilities by semi-automatic machines, with the capability of cutting and stripping up to 10mm OD.

Termination Application Machinery

TBG has a total of 18 stand alone Cable Termination Machines with a wide variety of applicators capable of processing AMP, Molex, JST and Utilux connectors. In addition, a Panduit reel fed Mascon terminating machine utilizes 2.5mm ribbon cable or discrete wire with insulation displacement.

Machineries available are:

7 Gamma presses                                                            Automatic

2 JST Model AP-KS presses                                          1 x Filomat 1000

4 Utilux Model 3 Presses                                              1 X Megomat ASM 3001E

2 Panduit Model CP-861 presses                               1 x Megomat ASM 3200

3 Panduit Mascon type

4 AMO-O-ELECTRIC Model J

PCB Manufacture and Population

Our PCB facility specializes in turnkey electronic manufacturing and provides contract engineering, cad design, material procurement, SMD/through hole assembly, system assembly, testing, modification and prototyping services.

Two Surface Mount Lines offer 6 Juki Pick & Place machines (710, 730, 3x740s and 750), full convection Electrovert and IR Reflow ovens and DEK fully automatic screen printers with the latest Metcal BGA Rework Facility with the fibre optic vision for under BGA solder inspection.

With modern machinery, equipment and expert staff we offer quality turnkey solutions to any manufacturing needs while minimizing production costs.